this post was submitted on 13 Dec 2025
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If you're designing for production then talk with the assembly guys, they will have options and cost estimates.
If we're talking a one of, then just try. It's only 500mm so not that much can happen. Especially at the slow speeds you mentioned. 20kHz isn't that fast compared to the +100MHz that a cat5e is designed for when using differential signalling.
Are plugs a must? If not I'd consider soldering the wires. At least for testing the cable's suitability.
If you must use plugs, then don't use rj45. Some yahoo, like yours truly, will come along and go "neat, an undocumented ethernet capability" and fry something expensive. Have a look around DigiKey or where you get your parts, and find a less common plug.
And if you end up needing more wires, then get an old parallel ATA HDD cable from the early 2000s. They have 80 wires and are free at the dump.
I like the use of the rj45 because it is cheap, easy to assemble and reliable. The plugs won't be accessible to the end user unless they open up the device so hopfully they won't fry anything.
Ultimately I will just have to try and see what works and what doesn't.
Thank you for your reply ๐