this post was submitted on 09 Jul 2026
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This is the kind of comment where when I (clueless) read it, after the second sentence, the third is reduced to a stream of words bouncing around in my mind
The ELI5 of my comment:
I would rather work on something that's 13,000 volts as opposed to something that's 480 volts. Because 13,000 volts is a bad shock if I fuck up. Whereas 480 volts could be a bomb going off in front of me, not because I fucked up, but because it could just spontaneously combust (not entirely true, but I've seen plenty of arc flash incidents where it doesn't seem like anything happened but all of a sudden an electric panel blows up).
If you're morbidly curious, emphasis on morbid, feel free to look up some arc flash videos. They're crazy big explosions when bad. Fucking scary to see the aftermath of, let alone to be apart of.
Anyways, the NFPA is the governing body of electric. Arc flash wasn't talked about in the electric code till like the 90s, so its a relatively new discovery, in an already relatively new industry (vs say food prep/food code). There's a lot that needs to be learned and improved upon.
Transformers take one voltage and make it a different voltage in the same box. The code doesn't have a standard way of labelling the arc flash hazards, which means you get stupid things like the original picture.
If you read the top label it tells you to wear thick (class 2) gloves and as long as you do that you're safe. The bottom label tells you if you work on the equipment, there is no level of ppe that can protect you. Both labels are technically true for what they're talking about. But someone without experience might stop after the first label, put on gloves and then get vaporized in a catastrophic explosion. In my comment I pretended that the explosion level was 39kcal (instead of 391) because there is a safe level of PPE that would protect someone from an explosion that big - it's basically a bomb suit - just gloves wouldn't keep you safe. The gloves the bottom label tells you to wear wouldn't keep you from getting shocked though. So you would want to wear the top label's gloves and the bottom labels bomb suit to be fully safe.
The code books don't standardize how to communicate the required PPE which makes people do stupid things like in this picture: show conflicting requirements for safety. Shitty labeling like this can kill someone, but its not necessarily wrong labeling because the code leaves it up to interpretation.
Wouldn't 13,000 volts be the bomb going off compared to the 480?
Or do you mean "a bad shock" as in you die instantly and so you don't really experience the arc flash?
Great question, but nope, 480 is the bomb going off.
If you're familiar with Ohm's law then pick a consistent number for power and calculate the current for both voltages.
If you don't know Ohms law, imagine if you wanted to move the same amount of water as a river moves through a hose, you'd find the water from the hose would fuck you up a lot more than the water from the river. Similar principal with current.
The transformer shown in the picture is likely one of the most dangerous devices in the plant, because it's taking all that river and shoving it into a hose (turning 13kV into 480v while maintaining the same power). Because of that, the incident energy (explosion size) is at it's highest at the 480v side of the transformer (current is at its highest).
The only protection (such as a breaker/fuse) upstream of the 480v side of the transformer is on the 13kV side. Imagine the river was shoved into a hose via a water fall. Imagine you wanted to turn the river off because someone was getting blasted with the hose, you'd have to run up a waterfall, which would lower your response time. During which the person getting blasted by the hose would continue to get blasted with the hose.
Transformers almost always have a breaker or fuse directly after it in a circuit, so that it can regulate and respond in a faster way to things such as an arc flash. But the transformer is generally where you see the highest incident energy. That is coming directly from the 480v side. But aside from verifying that the transformer is de-energized there is literally no troubleshooting or manual task that would warrant operating on it live.
Arc flash is not the same as shock. Arc flash is literally an explosion. I've been on-site for minor ones that stay contained in the box and just leave smoke and molten metal in the box. And I've been there for ones that literally blast the panel front off till it hits a wall - those are the scary ones. Luckily that one no one was nearby it when it blew up. It happened from vibrations moving dust between contacts. The shrapnel would hurt, but even worse is the potential to heat flash the inside of your lungs. That's why when operating 480v equipment you should take a deep breath first to fill up your lungs, so that you don't accidentally fill your lungs with hot as fuck air.
However, I would much rather get SHOCKED by 480v over 13,000 volts. But I'd rather not get shocked, so I wear proper gloves for the voltage I'm working on.